Non-Invasive 24/7 asset monitoring for industrial utilities
Eliminate leaks, bypasses, and steam losses with ultra-low deployment costs. Switch from expensive calendar maintenance and manual inspections to continuous, automated hardware tracking—zero downtime required.
Cost-Efficient Hardware
Fraction of the cost of traditional wired transmitters.
Rapid Non-Invasive Install
Adhesive mounting in under 5 minutes per node—no drilling, no system shutdown.
24/7 Automation
No manual walk-ins or dedicated personnel needed; the system alerts you only when anomalies occur
THE TRUE COST OF BLIND OPERATIONS
Energy & Product Losses
A single leaking steam trap or bypass valve can blow thousands of euros per month. Because these defects are invisible from the outside, they often go unnoticed for half a year.
Running critical infrastructure without real-time data leads to hidden financial drains that manual inspections simply cannot catch.
High Inspection & Diagnostic Costs
Keeping technicians on constant patrol is expensive and hazardous. Furthermore, physically disassembling complex nodes just to "check" their internal state wastes valuable maintenance hours and introduces human-error risks during reassembly.
Unplanned Downtime
Relying on manual inspections means you only check equipment periodically. A critical component can fail between rounds, causing sudden, catastrophic shutdowns that freeze your entire production line.
How it works
Non-invasive sticker sensors
Ultra-thin nanotechnology sensors are applied directly to the outer surface of your equipment. They detect micro-vibrations and temperature changes with extreme precision.
Wireless industrial gateways
Compact, battery-powered data hubs collect the sensor signals and transmit them securely via industrial wireless networks — completely eliminating cabling.
AI analytics dashboard
The cloud engine automatically translates physical signals into diagnostic reports, sending instant alerts and technical recommendations directly to your team.
Why it is advantageous
Zero downtime & 70% lower setup costs
Installing traditional transmitters requires system shutdowns, welding, and extensive cabling projects. Our non-invasive sensors install in minutes under normal operating conditions — reducing deployment costs by up to 70%.
Continuous 24/7 control without extra staff
Keeping technicians on constant, hazardous manual rounds is expensive and only gives you a snapshot in time. Our automated system acts as a virtual 24/7 inspector, letting your current staff focus on targeted repairs rather than endless search patrols.
Protection against hidden thermal losses
Internal valve leaks and failed steam traps are invisible. By instantly catching these thermal bypasses, the system prevents thousands of euros in wasted energy from escaping month after month, paying for itself in a matter of seasons.
Application
Steam Traps
Real-time blow-through and blockage detection.
Drastic reduction of live steam loss and water hammer prevention.
Pipelines
Continuous tracking of flow anomalies, turbulence, and cavitation.
Detecting early warning signs of wall thinning, erosion, and buildup through precise micro-vibration analysis.
Valves & Actuators
Internal leakage and seat pass detection.
Elimination of product loss without unit disassembly.
Heat Exchangers
Fouling and heat exchange efficiency monitoring.
Optimization of cleaning cycles and temperature regimes.
Technical Reliability
& Integration
Explosion Protection
Intrinsically Safe design (certified for hazardous environments like ATEX / IECEx), ensuring completely safe operation in oil, gas, and chemical setups.
Industrial Redundancy
Heavy-duty architecture operating reliably in extreme temperatures from -40°C to +70°C.
Flexible Integration
Direct data forwarding to your existing ERP, CMMS, or SCADA platform via secure APIs, or use of our standalone, ready-to-run cloud dashboard.
Start Your Transition
to Industry 4.0
Watteri engineers provide complete site audits to identify your critical nodes and calculate explicit ROI.
Request Technical Consultation & Pilot Project.